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Welcome to the motortune section of this
website , i will try to give you some info about the zenoah Marine motor we
use in our boats , i will describe how i tune my motors and how you can do
it your self , with detailed pictures and know-how , this all with one goal
, to give your motor more power .
Some back ground info ,
i started with tuning my own motors more than 5 years ago ,back than we had
the peanut motor the 230 and the rc230 .. now we have the 231 motor and the
260 , the 260 will soon been followed up by the 270 motor , no changes ,
just a new nr ,
The 260 motor is one of the most common and favorite motor to work with , its allowed in most
classes for racing , easy to tune and spare parts are not difficult to find
.there for the Zenoah 260 is the perfect choise for in your boat
What can we do to your
motor ? well first you have to find out what you WANT with your boat and
motor . fun running , racing ore Saw racing will bring different boat setups
and also different power choises for you boat .. a fun run boat can be stock
ore lightly modded , a oval heat race boat needs power enough to keep the
speed and rpm in the turns .. while a SAW boat needs lots of power and high
rpm ..
Than the weight ,
choise of pipe and prop of your boat will bring you the perfect setup .. a
tuned motor will help you to a higher level of boating , but the end result
is in the perfect setup ..
Now let's see what we
can do with your motor !
Clean up your workbench
and get the motor out of your boat , ore out of the box , take off the carb
and the isolator . take the cilinder of the casing and take the clip out the
piston , than the piston pin and the rest . put the casing , the bearings
and the carb with isolator on a safe spot , we only need the cilinder and
the piston remove the piston ring too .
TOOLS ! we need tools
to tune a motor , we use a Dremel tool and some burrs , some files ,
waterproof sanding paper , a good clamp , waterproof black marker , 2 small
brushes and safety glasses ! before we start working on the set, lay
an old towel on your bench , that will absorbe the metal splinters and you
can fold it up when your done and trough it away . now Put on the safety
glasses and lets do some tuning !
We start with the piston .
put the piston in the clamp and take 0.3 mm of the skirt from the intake
site of the piston . do this with a file . than put a good big burr in your
dremel and start grinding out the inside of the piston . there is a lot of
material there that you can take away , change burr's and use a ball burr to
do the deep part of the piston if you have done both sides of the piston ,
than use a brush to clean it up a bit . than clamp it back again but now
with the pistonpin opening looking at you . than make the big slots in the
piston , do this with a steady hand and take your time , clean the burr if
needed , remove aluminium so the burr can cut clean trough your material .
than use a special sandig burr to clean the sharp edges , if you dont have
those , use some waterproof sandpaper to soften the edges . dont forget the
edge if the intake side you filed off ! now get a clean brush and
clean the piston in the sink with lots of water .use the brush to clean even
the smallest holes here and there . use a clean (paper) towel to dry the
piston , and let it dry for 24 hours to make sure it's completly dry ..
your piston is done !
Now the Cilinder !
Still doing ok with the
dremel ? good ! lets do the cilinder . we start with the bridge between the
2 transfers you see left and right . messure 8 mm down the bridge and draw a
line with a good waterproof marker . than take a good grind burr and make
the bridge smaller . when both done take a straight burr to make the brigdes
straight again . when done clean the cilinder with a brush . than take a
small burr and drmel the flow back in the bridge , make the edge;s of the
bridge sharp . when both done clean up the cilinder agian with a brush .
next is the Eye brow trick . use the marker to draw a line between the 2
transfers under the intake . you can cut a buisnesscard and use the stright
lines for help . now use the ball burr to cut the eyebrows in the cilinder
.. dont go to deep but you can go as far as 3mm to left and right .. when
done you use a small burr to make the edge more round and clean up the rough
material , you just made the 2 transfers much wider . clean up the cilinder
with a brush . now clean up the transfers completely with a cutting burr so
that both transfers are smooth and the flow is easy without bumps etc . than
use the sanding burr ore waterproof sanding paper to take care of the sharp
edges . ALL of them .!
Now the intake port !
Use a cutting burr to
make the left and righ side of the port wider ! dont make it higher ore
lower , just wider ! you can take away at least 1 mm on both sides . than
use the same burr to adjust the flow in the port , again make it smooth .
you can make the small brigde in the port (the failsafe for the pistonring)
a bit smaller . clean up the cilinder with a brush , than use the sanding
burr ore sandpaper to smooth the edges . there is a pulse port for the
carb in the cilinder as well , make it deeper ! and sand the sharp edges .
Than the Exhaust port .
Best thing to do is try
to use the marker and draw a line from left to right under the top of the
exaust port . use that buisness card again . for overall use you can take
off 1 mm of the material of the port .. the top side that is, not the bottom
side .you can make it wider too , 1 mm wider on both sides is no problem .take
your time with this , clean your burr from aluminium and look trough the
intake port to see if your cut is as horizontal as you can .also adjust the
cuts with the original size of the port and make it smooth without any bumps
.when your done clean the cilinder with a brush and use the sanding drum ore
sandpaper to clean up the rough edges and make them smooth .
Now clean your cilinder
with a brush in the sink with lots of water . wash out all the material with
warm water make sure you clean the sparkplug hole real good . let it
dry for 24 hours . than mount back the piston on the motor . srapy it with
WD40 ore a teflon oil .spray the inside of the cilinder as well and mount
the cilinder back on .. when all the bolts tighten again , slowly turn the
cranck to see the piston is moving good and no jamming ore soe will happen .
than pull the pull start a few times . if you forgot any sharp edges you
will see that back in the piston . of the piston stays clean . you have done
a good job .
This is a standard
tuning setup , the power of the motors can vary if you remove more material
from the exhaust port , you gain RPM there but loose Torque . also the
widening of the intake port and the exhaust port has influence on the motor
. if you have a timing tool you can time your motor and see where your motor
is now and what you can do ..there are more tuning options like a special
thin gasget for the cilinder , ore "shaving the feet "of the cilinder , but
you need special tools for that . also a modded carb brings some , and lets
not forget zero drag seals in your motor to loose all the drag from the
rubber seals .. step by step you will built a high power motor for your boat
!
Now if you dont dare to
let the dremel fall in your cilinder set, you can always contact me for more
advise , and yess i still do motor tuning !
Good luck !
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